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Magnaflux A-2030

Wet bench machines for AC/DC magnetization with circular and longitudinal magnetic field outputs

Magnetic Wet Benches with AC and DC Magnetization

The AD-Series magnetic benches provide 4,000 amps of Alternating Current and 5,000 amps of Direct Current magnetization for finding surface and sub-surface defects during wet method magnetic particle inspection. The two outputs are independently adjustable to set each magnetic field, circular or longitudinal. AD-Series benches are available in two models: AD-2045 and ADH-2045.

Standard Features 5% duty cycle of 0.5 seconds on, 10 seconds off at maximum output Allen-Bradley PLC Simple touch-screen operator interface External pump system for particle bath agitation, circulation and application Integrated decaying-AC demagnetization with 1-touch control Low-voltage output minimizes electrical exposure for operator safety Adjustable mag shot time from 0.5 to 2 seconds Automatic Double-Mag Shot with 1-touch control Mag-shot-activating front push bar with 1-touch control to enable/disable this feature Large, easy-to-read digital ammeter confirms amperage sent through the part Current assurance indicator light confirms magnetizing current delivery Solid state circuitry increases lifetime and performance of machinery.

Key Properties

AD-2045
Magnetizing Current Capacity at Contacts (amps)
AC 4,000   FWDC 5,000
Maximum Part Length   54 in / 137 cm*
Maximum Part Diameter 12 in / 30 cm*

ADH-2045
Magnetizing Current Capacity at Contacts (amps)
AC  4,000   HWDC 5,000
Maximum Part Length   54 in / 137 cm*
Maximum Part Diameter 12 in / 30 cm*

*See Product Data Sheet for additional configuration options

ADH-2045 Product Data Sheet

AD-2045 Product Data Sheet

Benefits

Faster part processing

  • Reduce processing time with operator-enabled automatic Double-Mag Shot
  • Generate 300+ shots per hour at maximum unit output
  • Optional Database System with advanced touch screen operating interface and barcode scanner eliminates time spent on manual inputs and record keeping

Real-world dependability for minimal downtime

  • Allen-Bradley PLC provides reliable controls and off-the-shelf replacements
  • Advanced agitator system helps prevent blockages and clumping by keeping magnetic particles well suspended
  • Rely on our industry leading warranty with best in-class service delivered by a global network of trained Magnaflux authorized service centers

Easy to use and maintain

  • Make quick operational adjustments using the simple, user-friendly operator interface with touch-screen controls
  • External pump system provides fast access for easy cleaning and service
  • Assure testing accuracy and repeatability with direct amperage control and fluctuation mitigation

Features

  • 5% duty cycle of 0.5 seconds on, 10 seconds off at maximum output
  • Allen-Bradley PLC
  • Control Circuit feedback loop for amperage regulation and repeatability
  • Simple touch-screen operator interface
  • External pump system for particle bath agitation, circulation and application
  • Integrated decaying-AC demagnetization with 1-touch control
  • Low-voltage output minimizes electrical exposure for operator safety
  • Adjustable mag shot time from 0.5 to 2 seconds
  • Automatic Double-Mag Shot with 1-touch control
  • Mag-shot-activating front push bar with 1-touch control to enable/disable this feature
  • Current assurance indicator light confirms magnetizing current delivery
  • Solid state circuitry increases lifetime and performance of machinery
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AX-52

AX-52 is a water-soluble corrosion inhibitor developed specifically for water-based magnetic particle suspensions. It provides excellent corrosion inhibition to protect parts and equipment from rusting.

When using water as a magnetic particle vehicle, metal parts can be protected from corrosion by using AX-52, which comes as a clear to amber liquid. AX-52 dissolves quickly in water, and can be used in all wet method water baths to improve the corrosion protection.

$954.00
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Carrier II

Petroleum suspension vehicle for wet mag particle testing provides excellent particle mobility, good suspension stability and enhanced corrosion protection.

NDT-Approved Petroleum Base Suspension Vehicle

Carrier II is a high-purity NDT-approved suspension vehicle developed specifically for wet method magnetic particle testing.

This petroleum distillate carrier oil provides excellent particle mobility, good suspension stability and enhanced corrosion protection for reliable, spec-compliant mag particle inspections.

Carrier II is made with highly refined petroleum oil with virtually no odor for improved operator comfort, while the high flash point and low toxicity reduce EHS concerns.

$307.00-$2,317.00
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Centrifuge Tube with Stand

This line of centrifuge tubes is to help you easily and accurately measure the magnetic particle concentration of your mag particle bath as part of your regular system performance checks for ASTM E709, ASTM E1444 or ASME BPVC.
Magnaflux centrifuge tubes are individually calibrated to monitor the precise concentration of magnetic particles in suspensions made with 14A, MG-410 and 7C mag particles, as well as contamination levels of the bath.

$136.00-$308.00
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D-Series

Magnetic Wet Benches with 3-Phase FWDC Capability

The D-Series is one of our most powerful wet magnetic benches. Providing 3-phase Full Wave Direct Current, this MPI equipment offers maximum magnetization for finding surface and sub-surface defects with clearer indications while using minimal power.

The two outputs are independently adjustable to set each magnetic field, circular or longitudinal.

D-Series magnetic benches are available in two models:

 

Key Properties

D-2060

Magnetizing Current Capacity at Contacts FWDC 6,000 (amps)
Maximum Part Length             54 in / 137 cm*
Maximum Part Diameter         12 in / 30 cm*

D-2100

Magnetizing Current Capacity at Contacts FWDC 10,000 (amps)
Maximum Part Length             54 in / 137 cm*
Maximum Part Diameter         16 in / 40 cm*

* See Product Data Sheet for additional configuration options

D-2060_Product-Data-Sheet_English

D-2100_Product-Data-Sheet_English

 

Benefits

Meets aerospace specifications

  • Inspect a wide range of components reliably using machinery that meet all Nadcap specifications
  • Assure testing accuracy and repeatability with direct amperage control and fluctuation mitigation

Faster part processing

  • Reduce processing time with operator-enabled automatic Double-Mag Shot
  • Generate 300+ shots per hour at maximum unit output
  • Optional Database System with advanced touch screen operating interface and barcode scanner eliminates time spent on manual inputs and record keeping

Real-world dependability for minimal downtime

  • Allen-Bradley PLC provides reliable controls and off-the-shelf replacements
  • Advanced agitator system helps prevent blockages and clumping by keeping magnetic particles well suspended
  • Rely on our industry leading warranty with best in-class service delivered by a global network of trained Magnaflux authorized service centers

Easy to use and maintain

  • Make quick operational adjustments using the simple, user-friendly operator interface with touch-screen controls
  • External pump system provides fast access for easy cleaning and service

Features

  • Allen-Bradley PLC
  • Control circuit feedback loop for amperage regulation and repeatability
  • Simple touch-screen operator interface
  • External pump system for particle bath agitation, circulation and application
  • Integrated ultra-low frequency, reversing, step-down DC demagnetization with 1-touch control
  • Low-voltage output minimizes electrical exposure for operator safety
  • Adjustable mag shot time from 0.5 to 2 secondsAutomatic Double-Mag Shot with 1-touch control
  • Mag-shot-activating front push bar with 1-touch control to enable/disable this feature
  • Current assurance indicator light confirms magnetizing current delivery
  • Solid state circuitry increases lifetime and performance of machinery
  • Quick break feature on coil circuitry
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Daraclean 212

A foaming, all-purpose neutral cleaning solution meant for a broad spectrum of soils, Daraclean® 212 is formulated with a blend of surfactants, emulsifiers, and corrosion inhibitors, and is safe to use on most metals, while being non-aggressive with aluminum and titanium alloys. It boasts excellent soil-rejecting qualities, suspends soils and is designed to be filtered and skimmed to extend the cleaner’s life beyond that of emulsion-type cleaners.

Daraclean 212 is designed for immersion, ultrasonic and steam methods of use, in concentrations up to 25 percent. Meets or exceeds most aerospace industry specifications for aqueous cleaners, and comes in 5 and 55 gallon containers. Foaming action provides superior cleaning of blind holes and complex structures, but is not suitable for spray applications. No phosphates or silicates mean that Daraclean 212 meets environmental requirements in critical applications.

Daraclean 212 is a high-performance cleaner for aluminum, anodized aluminum, brass, bronze, carbon steel, cast iron, nickel and superalloys, plated metals, stainless steel and titanium, and is also can clean copper. It works best on water soluble oils, medium and heavy weight oils, machining fluids, synthetic coolants, and buffing compounds.

$377.00-$2,962.00
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Daraclean 235

Daraclean® 235 is a low-foaming, neutral cleaning solution for general use on a broad spectrum of soils and safe to use on most metals, non-aggressive on aluminum, brass, copper, titanium and zinc alloys. Soil-rejecting properties suspend soils in the solution and can be filtered and skimmed to extend the life of the cleaner much further than emulsion cleaners.

Designed for immersion, spray and ultrasonic and steam applications in concentrations up to 30 percent. Formulated for use on exotic materials and specialty plating, including LOX system components. It is a neutral pH cleaner, complete with defoamer, and has no silicates or phosphates. Use Daraclean 235 on aluminum, anodized aluminum, brass and bronze, carbon steel, stainless steel, cast iron, copper, nickel, superalloys, plated metals, titanium and zinc alloys. Will remove water-soluble oils, machining fluid, synthetic coolants, medium weight and lube oils, buffing compounds and motor oils.

$1,916.00
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Daraclean 236

Daraclean® 236 is a low-foaming, all-purpose neutral cleaner for a wide range of soils and safe to use on most metals and removes tarnish from brass, bronze, and copper alloys. Excellent soil-rejecting properties keep soils suspended until solids settle and oil and grease coalesce and float, to be removed by filtering or skimming, which extends the life of the cleaner much further than emulsion-type solutions.

Daraclean 236 is designed to be used in immersion, ultrasonic, spray and steam processes in concentrations up to 30 percent. It is a neutral pH cleaner, complete with defoamer, and has no silicates or phosphates, and is also highly tolerant of hard water. Daraclean 236 is compliant with aerospace specifications and removes oils, machining fluid, synthetic coolants, buffing compounds, railroad and axle grease, and can also be used on sealants and heavy oils.

$1,869.00
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Daraclean 282

A low-foaming, all-purpose alkaline cleaning solution, Daraclean® 282 is an excellent cleaner for a broad spectrum of soils.

This multi-purpose industrial cleaner has excellent soil-rejecting properties and suspends soils until they settle and can be removed by filtering or skimming, for a cleaning bath which lasts much longer than other water-based cleaners.

Daraclean 282 can be used in concentrations up to 25 percent (20 percent for CARB compliance) in immersion, ultrasonic, spray and steam applications.

Moderately alkaline, with low foam levels, Daraclean 282 contains inhibitors to prevent metal corrosion, and has no phosphates and is hard water tolerant.

Daraclean 282 meets all major aerospace specifications for NDT cleaning, is safe to use on most metals and is non-aggressive on aluminum, magnesium and titanium alloys.

$272.00-$1,971.00
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Daraclean 283

Daraclean® 283 is a low-foaming, powerful alkaline cleaning solution formulated for use on a broad spectrum of soils, composed of surfactants, emulsifiers, and corrosion inhibitors. It is safe to use on most metals and is non-aggressive towards titanium alloys.

Daraclean 283 has excellent soil rejecting properties that remove soils, then allow solids to settle and lighter grease droplets to float. The solution can be filtered and skimmed to extend its life much further than emulsion-type cleaners.

Daraclean 283 is designed for immersion, spray and ultrasonic applications, in concentrations up to 25 percent. It is tested and certified to meet or exceed aerospace specifications for aqueous alkaline cleaners. High alkaline chemistry is aggressive on soils, and low foam levels can be used in spray applications. Daraclean 283 contains no phosphates and is highly tolerant of hard water, and its inhibitors prevent corrosion on metals.

Daraclean 283 is specifically designed for carbon steel, cast iron, nickel and superalloys, stainless steel and titanium, and it also works well on brass and bronze, copper, plated metals, and can be used on aluminum. It is effective on water soluble oils, machining fluid, synthetic coolants, and medium and heavy weight oils, lube oils, buffing compounds. It will also work on carbonized soils. Daraclean 283 comes in 55-gallon containers.

$2,215.00
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